VDA6.32010中英文对照版|电子爱好者

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Page 1Process audit according to VDA 6.3 (Jun2010)Product development process / Series productionAuditor's NameDepartment:Date of visit:Date of report:AIB report number:SupplierName:Address:Production LinesACU booster shellDetailsSupplier Key ContactPhone:Product port folio / PlantAudit subject / productMain customers for Automotive

Supplier certified acc. =>Certification done by:

Certification valid until:Is the certificate available in AIB?Participants

Auditor Name Function / Organisation Name

Continental AutomotiveFunction / Organisation

Result:Achieved level of complianceClassified acc. rading a.[%]Remarks to the rating (In case of downgrading an explanation is mandatory)SupplierSignaturesLead AuditorCo-Auditor(s)

VDA 6.3 (June2010) Process Audit Assessment Matrix

AP2DevelopmentProject management.2.1.2.2*.2.3.2.4.2.5*.2.6.2.7* Achievment levels [%]G1Generic a.a.a.a.a.a.P3Planning the product and process developementProductProcess.3.1.3.2*.3.3.3.4.3.5EPzP

EPdP

[%]=EPdP+ng out the prduct and process developmentProduct.4.1.4.2.4.3.4.4.4.5*s.4.1EPdR

.4.2.4.3.4.4.4.5*.

[%]=EPdR+l production.5.1*.5.2.5.3.5.4*.5.5*.5.6.5.7P5Supplier managementP6Process analysis production 1 Process input6.1.1*.

a.a.n.a.2 Work content / Process sequence6.2.1*.6.2.26.2.3*6.2.4*6.2.56.2.63 Processsupport6.3.16.3.2*6.3.34 Material Ressources6.4.16.4.2*6.4.36.4.45 Process effectivenesslevel6.5.16.5.26.5.3*6.5.4*6 Process result /output6.6.1*6.6.26.6.36.6.4Process stepachievment level7 Transport and part handling6.1.2.6.1.3.6.1.4.6.2.5.6.2.6.6.4.4.6.6.2.6.6.3G1Generic baselineG2G3G4Process step 1:精车s step 2:清洗a.a.a.a.E4Process step 3:电解（ECM)Process step 4:磨削a.a.a.a.a.E6Process step 5:检验Process step 6:包装a.a.a.a.a.E8Process step 7:贮存Process step 8:a.a.a.a.a.E10Process step 9:Process step 10:ment of sub-elements in the process analysis (mean value stages 1 - n)4.7.1*.ort and part handling:a.a..7.3*.7n.a.P7Customer support / Customer satisfaction/ ement level againstgeneric baseline:Achievement level:Classified:l achievement level EG:EG[%]=Classified:ED[%]=3ED [%]g ohne Gewähr !EP[%]=ELM+EPG+[%]: Entry "n.a." = question not assessed. Per assessed element 2/3 of all questions must be assessed. I ,

Classification results (A,B,C) must be reviewed by the auditor bearing mind the downgrading rules!

A2BCDEFGHIJKLMN*Stars34567Process auditResult VDA 6.3 (June 2011) Questionaire process auditDate:No.9QuestionWeaknesses/recommanded actions, findingsGenerallyP212Project management项目管理2.113Is the project organisation (project management) established tasks & authorities specified for the team leader and teammembers?是否建立了项目组织机构(项目管理),并为项管理以及团队成员确定了各自的任务及权限?2.214*2.3152.4162.5*172.6182.719*Are the resources required for the project development plannedand available and are all changes displayed? 是否为落实项目策划落实了必要资源,相关资源是否已经到位,并说明了更改情况?Is there a project plan and has this been agreed with thecustomer?是否已经编制了一份项目计划表,并与顾客进行协商沟通?Is change management in the project ensured by the projectorganisation?项目管理机构是否可以在项目进行过程中提供可靠的更改管理?Are the responsible personnel within the organisation and in thecustomer's company involved in the change control system?组织内部以及顾客那里相关负责的人员是否已经被纳入更改控制体系中(的责任人员)?Is there a QM plan for the project? Is this implemented andmonitored regularly for compliance?是否为项目编制了一份质量管理计划,该计划是否得到落实,其落实情况是否被定期监控?Is there an established escalation process and is thisimplemented effectively?是否建立了事态升级过程,该过程是否得到了有效的落实?Planning of the product- and process development 产品和过程开发的策划Are the product and process-specific requirements laid down?针对具体产品和过程的要求是否已经到位?Has manufacturing feasibility been assessed in a cross-functional manner, based on the requirements which have beendetermined for product & process?在得到产品和过程要求的基础上,是否从总体上对可制造性开展了评价?Are there plans for the product and process development?是否为产品和过程开发编制了相关的计划?Have the necessary resources been taken into account for theproduct and process development?针对产品和过程开发,是否考虑了所需资源?Is QM planning arranged for sourcing bought-in products andservices? 针对采购对象,是否编制了相关的质量管理计划?Carrying out the product- and process development产品和过程开发的实现Have the Product FMEA / Process FMEA been drawn up? Arethey up-dated as the project progresses and are correctiveactions laid down?是否编制了D-FMEA/PFMEA,并在项目进行过程中进行了更新,同时确定了整改措施?Are the stipulations arising from the plans for product andprocess development put into effect?产品和过程开发计划中确定的事项是否得到落实?Are the personnel resources in place and qualified? 人力资源是否到位并具备资质?Is the infrastructure in place and appropriate?基础设施是否到位并适用?Based on the requirements, are the necessary evidence andreleases available for the various phases?针对各具体的阶段,是否在要求的基础上取得了必要的能力证明以及批准?Are the productions control plans used for the various phasesand are production, test and inspection documents derived fromthem?是否针对各具体的阶段应用了生产控制计划,是否在这些计划的基础上编制了具体的生产和检验文件?Has a pre-production run been carried out under serialproduction conditions to obtain production approval / release?是否在量产条件下开展了试生产,以便获得批量生产放行?Are the planning activities associated with sourcing outsideproducts and services implemented effectively?采购方面的任务是否得到了有效落实Is the transfer of the project to production controlled in order tosecure the product launch?为了对正式投产提供保障,是否对项目交接进行了控制? Supplier management供应商管理a.a.a.P3203.a.a.3.222*a.3.4243.525P4264.a.4.a.a.a.a.n.a.4.3294.4304.531*lly4.935P5365.137*5.2385.3395.440**5.541Are only approved/released and quality-capable suppliersselected?是否只和获得批准且具备质量能力的供应商开展合作Are the customer's requirements taken into account in the supplychain?在供应链上是否考虑到了顾客要求?Have target agreements for delivery performance been agreedwith suppliers and put into operation?是否与供应商就供货绩效商定了目标并且加以了落实?Are the necessary approvals/releases available for the out-sourced products and services?针对采购范围是否获得了必要的认可?Is the quality of the out-sourced products and services ensured?针对采购范围约定的质量是否得到了保障?a.a.n.a. I ,

ProcessProduct

ABCDEFGHIJKLMNNo.9QuestionAre incoming goods stored appropriately?是否按实际需要对进厂n.a.的货物进行了储存?Are personnel qualified for the various tasks and sibilities defined?针对各具体的任务 ,相关的人员是否具备资质,是否定义了责权关系?Process analysis / ProductionWhat goes into the process ? (process input)Weaknesses/recommanded actions, findings5.6425.74344P66.1Audited Prodution line (s)seventhreeeightnineACUboostershellEntried process steps according to the demand is activating carry over ofassessment into the action plan!tentententententenfourfivetwo456.1.146*6.1.2476.1.3486.1.4496.1.550threeeighteighteighteighteight516.2.152*a.a.a.a.a.6.2.a.a.a.a.a.a.a.a.a.a.a.a.a.a.a.a.a.a.a.a.6.2.354**6.2.4556.2.5566.2.65758Is the flow of materials and parts secured against mixing / ?是否采取了措施,防止在材料/零部件流转的过程中,发生混批/混料的情况?seventhreefouronefivetwosix6.36.3.1Prozess support/ Personell resources过程支持/人力资源596.3.260616263*6.3.36.46.4.16.4.2Are operators given responsibility and authority to monitor y of product and process? 在监控产品/过程质量方面,是否将相关的责权和权限委托给了员工? the operators able to carry out their allotted tasks and aretheir qualifications kept up-to-date?员工是否适合完成委托的任务,其资质是否始终保持?Is there a personnel employment plan?是否编制了员工上岗计划a.a.a.a.a.?seventhreefouronefivetwosixMaterial resources物资资源How are the maintenance and overhaul of production facilities /tools controlled? 生产设备/工装的维护保养是否受控?Can the quality requirements be monitored effectively with thetest, inspection and measurement facilities employed?通过使用的测量和检验装置,是否能够有效地监控质量要求?Are the work-stations and test/inspection areas suitable forrequirements?加工工位和检验工位是否满足具体的要求?Are tools, equipment and test/inspection facilities storedcorrectly?是否根据要求,正确地存放工具装置和检验用具?Process effectiveness (integrate effectiveness, efficiency,elimination of waste)效果/效率/避免浪费Are target requirements set for product and process?针对产品和过程是否制定了目标要求?Are quality and process data logged in such a way that they canbe assessed?对收集的质量和过程数据是否可以开展评价?In the case of deviations from product and processrequirements, are the causes analysed and the correctiveactions checked for effectiveness?如果与产品或过程要求不符,是否对原因进行了分析且检验了整改措施的有效性?Are processes and products audited regularly?对过程和产品定期开展审核?What should the process produce ? (process result /output)过程应取得怎样的成果?Are the customer's requirements met in terms of product andprocess?在产品和过程方面,是否满足了顾客要求?Are quantities / production batch sizes aligned with requirementsand are they forwarded to the next process stage in a targetedmanner?产量/生产批量是否是根据需要确定的,并有目的地运往下一道工序?Are products / components stored in an appropriate manner andare transport facilities / packing arrangements suitable for thespecial characteristics of the products / components?是否根据要求对产品进行了仓储,所使用的运输工具/包装设备是否与产品/零部件的特殊特性相互适应?Are the necessary records / releases carried out and storedappropriately?是否进行了必要的记录和放行,并且进行了相应的存档?hreenineninefouronefivetwosix*646566676.4.36.4.46.56.5.a.a.a.a.a.a.a.a.a.a.a.a.a.a.a.686.5.2696.5.370***hreefouronefivetwosix6.6726.6.a.a.a.a.a.a.a.a.a.a.6.6.2746.6.a.a.a.a.a.756.6.a.a.a.a.a. I ,

ninenineninefouronefivetwosix6.2Has the project been transferred from development to serialproduction?是否在开发和批量生产之间进行了项目交接?Are the necessary quantities / production batch sizes ofincoming materials available at the right time and at the rightplace (stores; work-station)?在约定的时间,所需数量/生产订单的原材料是否能够被送到指定的仓库/工位?Are incoming materials stored appropriately and are transportfacilities / packing arrangements suitable for the specialcharacteristics of the incoming materials?是否按照实际需要对原材料进行了仓储,所使用的运输工具/包装设备是否与原材料的特殊特性相适应?Are the necessary identifications / records / approvals availableand allocated appropriately to the incoming materials? 针对各种原材料,要求的标识/记录/放行是否到位?Are changes to the product or process in the course of serialproduction tracked and documented? 在量产过程中,是否对产品或过程更改开展了跟踪和记录?Work content / Process sequence (Are all productionprocesses controlled)所有生产过程是否受控Are all the relevant details listed in the production andtest/inspection documents, based on the production controlplan?在生产控制计划的基础上,是否在生产和检验文件中完整的给出了所有重要的信息?Are production operations checked / approved and are settingdata logged?对生产工艺流程是否进行了放行,并且对设置数据进行了采集?Can the customer's specific product requirements be satisfiedwith the production facilities used?使用的生产设备是否可以满足顾客对具体产品提出的要求?Are significant characteristics controlled in production?在生产环节是否对特殊特性进行了控制管理?Are scrap, rework and setting parts kept separate and identified?对于报废零部件返工零部件以及设置用零部件,是否单独放置并且相应加以了标记?ix

ABCDEFGHIJKLMNNo.9QuestionWeaknesses/recommanded actions, findingsGenerallyP777Customer support / Customer satisfaction / Service顾客关怀/顾客满意/服务7.178*7.2797.380*Are the customer's requirements satisfied regarding QM system,t (on delivery) and process? 顾客在质量管理体系,产品(交付时),和过程方面的要求是否得到满足?Is customer support ensured?是否对顾客关怀提供了必要的保障n.a.?Is the supply of parts ensured?是否保障了供货? there are deviations from quality requirements, are es carried out and corrective actions implementedeffectively?如果与质量要求不相符,是否开展了缺陷分析,并且有效的落实了整改措施?Is there a process which ensures that analysis of defective carried out?是否设计了一个能有效的开展受损零部件分析的过程?Are personnel qualified for the various tasks and sibilities defined?针对具体的任务 ,相关的人员是否具备资质,是否定义了责权关系?7.4817.5827.68384 I ,

Prozessaudit3Target8090Min. requirement perassessment elementAssessmentlevelelement/ Processachieved6steps[%]Project ngProduct / ing outProduct / ss booster ment after process analysis (meanContract:value process steps E1-n) and genericbaselineTarget8090Min. requirement perassessment elementlevelAssessmentachieved6elements[%]Process s al seffectiveness ort/Parts-handling/ c t auditVDA QMC